Registration is fast and you can even login with social network accounts to sync your profiles and content. By colin james. This is the factory service manual for the predator 50cc and 90cc, Sportsman 90cc. Download all the chapters for the complete manual or just the sections you need.
You may only provide a review once you have downloaded the file. There are no reviews to display. By starsteven22 , November 4, By ramme , October 24, By colin james , October 18, By Fittzy , February 26, This manual includes procedures for maintenance operations component identification and unit. This manual includes procedures for maintenance operations component identification and unit repair along with service specifications. All books are in clear copy here and all files are secure so.
Polaris Predator 50 Outlaw 90 Sportsman 90 Manual download 0 — service and repair manual. WindowsMacTablet This downloadable repair manual contains instructions and technical information to maintain and service your Polaris 50cc or 90cc ATV.
May 15 Instant download of the factory repair manual for the Polaris Predator 50 Predator 90 and Sportsman 90 Youth atvs. PDF format Instant download Covers. Covers complete tear down and rebuild. This is a copy of the same manual used by professionals to diagnose and repair your vehicle. WindowsMacTablet This downloadable repair manual contains instructions and technical information to maintain and service your Polaris Predator or Sportsman 90 ATV.
Nov 11 Labels. Allow the engine to warm up for several minutes before operating. Page 95 Starting the Engine 4. If the engine is cold, use full choke by pushing the choke lever all the way to the left. A warm engine will not require the use of the choke.
NOTE: Do not press the throttle while starting the engine. Release the throttle completely and brake to a complete stop. Put the shift lever into neutral 90cc models. Lock the parking brake. Always apply the parking brake after stopping the engine.
ATV riding requires special protective clothing for comfort and to reduce the chance of injury. Helmet Your helmet is the most important piece of protective gear for safe riding. Page 98 Driving Safely 2. Eye Protection Do not depend on sunglasses for proper eye protection. A pair of goggles or a helmet face shield offer the best protection for your eyes. They should be kept clean and be of shatterproof design bearing the markings z2. Sit upright with both feet on the footrests and both hands on the handlebars.
Place the transmission in neutral 90cc models. Start the engine and allow it to warm up. Check your surroundings and determine your path of travel. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheel when turning and the inside tire must slip traction slightly.
Never apply the brakes during a skid. Do not operate on excessively slippery surfaces. Page Driving Safely Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1.
Slow down when entering slippery areas. Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids. Improper procedure could cause loss of control or overturn and result in serious injury or death. Page Driving Safely Whenever traveling uphill, follow these precautions: 1. Always travel straight uphill. Keep both feet on the footrests. Transfer your weight forward. Proceed at a steady rate of speed and throttle opening. Avoid crossing the side of a hill when possible.
Page Driving Safely Sidehilling can be a dangerous type of driving and should be avoided if at all possible. If you do enter into a situation where sidehilling is necessary, follow these precautions: 1. Slow down. Lean into the hill, transferring your upper body weight uphill while keeping your feet on the footrests. Page Driving Safely 5. Staying uphill of the ATV, turn the handlebars full left.
Drive directly downhill. Transfer your weight to the rear of the vehicle. Apply the front and rear brakes at the same time, and very slightly, to aid in slowing. Turn the engine off. Set the parking brake. Always block the rear wheels on the downhill side as shown in the illustration. The recommended maximum depth for your ATV is below the bottom of the footrests A. Follow these procedures when operating through water: 1.
Determine water depths before driving through water. The following areas need special attention: engine oil, gearcase oil, front and rear gearcases and all grease fittings. Be constantly alert for hazards such as logs, rocks and low hanging branches. Page Driving Safely Driving in Reverse 90cc models Follow these guidelines when operating in reverse: 1. Back slowly. Apply the brakes lightly for stopping.
Avoid turning at sharp angles. Always avoid backing downhill. Never open the throttle suddenly while backing. Never carry cargo on a Scrambler. When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions. Unse- cured loads can create unstable operating conditions, which could result in loss of control of the vehicle.
Carrying loads high on the racks raises the center of gravity of the vehicle and creates a less stable operating condition. Operating this ATV on U.
Page Pvt System S Routine maintenance is the responsibility of the owner. Always follow recommended maintenance procedures. See your dealer! S The PVT housing must be securely in place during operation. To clean the PVT filter: 1. Remove the screws and the crankcase cover.
Remove the screws and the filter cover. The sealing strip cannot be removed. Never add water to this type of battery. Keep the battery terminals and connections free of corrosion. If cleaning is necessary, remove the corrosion with a stiff wire brush.
Wash with a solution of one tablespoon baking soda and one cup water. Page Maintenance Battery Battery Removal 1. Disconnect the hold-down straps securing the electrical box and battery in position.
Disconnect the black negative battery cable first. Disconnect the red positive battery cable next. Lift the battery out of the ATV. Set the battery in its holder.
Connect and tighten the red positive cable first. Connect and tighten the black negative cable last. Attach the hold-down strap. Verify that cables are properly routed. Page Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine Polaris parts available from your Polaris dealer. NOTE: Service and adjustments are critical.
Have an authorized Polaris dealer perform these services. Maintenance Chart Key Perform these operations more often under severe use, such as in dirty or wet " Page Lubrication Recommendations 4.
Grease more often under severe use, such as wet or dusty conditions. Page Polaris premium 2-cycle oils will mix with each other, but we recommend that you choose only one of the oils and use it exclusively through the life of the unit.
Never mix Polaris 2-cycle oils with any other brand of oil, including Polaris Nature Oil Biodegradable oil. We recommend the continued use of this oil. Page Maintenance Periodic Maintenance Record Use the following chart to record periodic maintenance. Page Rear Spring Adjustment Improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars, resulting in loss of control and possible serious personal injury or death.
Follow the adjustment procedures exactly, or see your Polaris dealer for service. Page Maintenance Handlebar Adjustment The handlebars can be adjusted for rider preference.
Remove the pod to access the handlebar bolts. Loosen the four bolts A. Adjust the handlebar to the desired height. Be sure the handlebars do not hit the gas tank or any other part of the machine when turned fully to the left or right.
Page Front Wheel Hub Tightening ft. Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations. Polaris Youth ATVs have an electronic speed control system and an adjustable throttle limiting screw. Adjust speed by removing or installing the jumper on the CDI A.
With the jumper Use the following procedure to control how far the throttle opens. Page Steering Inspection Severe injury or death can result from improper toe alignment and adjustment.
Do not attempt to adjust tie rod alignment. All tie rod adjustments should be performed by an authorized Polaris dealer. Use the following procedure to check the toe alignment of the vehicle. Page Camber And Caster C. Camber and Caster The camber and caster are non-adjustable. Refer to the specifications chart on page for the acceptable range of freeplay. To adjust the front brake freeplay, turn the adjustment knob B.
To adjust the rear brake freeplay, turn the adjuster nut C. If the ATV is ridden in wet or dusty conditions, clean the filter more often. Remove the screws A on the airbox and remove the filter B.
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